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AbstractKeywordsIntroductionLiterature Review On Slip-FlowReview Based On Variations In Fluid PropertiesObjective And Scope Of The InvestigationNumerical Solution And ValidationResults And DiscussionConclusionsAcknowledgmentsNomenclatureAbbreviationsReferencesShare and CiteRelated Articles
Article Open Access1 January 2021

Physical effects of variable fluid properties on gaseous slip-flow through a micro-channel heat sink

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Rajan KUMAR1

1Dr B R Ambedkar National Institute of Technology Jalandhar

Journal of Thermal Engineering 2021, Vol. 7, Issue 3, pp. 635-649; doi.org/10.18186/thermal.888496

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Abstract

Physical effects induced in micro-convective gaseous slip-flow due to variation in fluid properties are numerically examined in this paper. The problem is particularly simulated for slip-flow through a micro-channel heat sink (MCHS) having constant heat flux supplied from the wall under hydrodynamically and thermally fully developed flow (FDF) conditions. It is observed that the Nusselt number (Nu) for slip-flow is significantly higher than the no-slip-flow condition and Nu is significantly affected due to variable fluid properties (VFP). Four different cases of VFP are studied in order to investigate their effects individually. Pressure and temperature dependent density (ρ(p, T)) variation flattens the axial velocity profile in radial direction (u(r)) profile which promotes faster-moving particles close to the wall which considerably enhances Nu. The incorporation of temperature-dependent viscosity (μ(T)) variation marginally enhances Nu along the flow. Incorporation of temperature-dependent thermal conductivity (k(T)) variation highly augments Nu due to higher ρ and higher k fluid near to the wall and the incorporation of temperature-dependent specific heat at constant pressure (Cp(T)) variation reduces Nu due to lower k fluid near to the wall. The investigation also shows that the pressure drop significantly deviates from no-slip to slip condition. Furthermore, the effects of VFP on the gauge static pressure drop (Δpg) and slip velocity are also examined. The incorporation of μ(T) and k(T) variations trivially affects the Δpg and slip velocity. However, the incorporation of Cp(T) variation significantly affects the Δpg and slip velocity.

Keywords: Micro-Convection; Variable Fluid Properties; Nusselt Number; Slip-Flow

Introduction

Gas micro-convection is an important active research area in transport phenomena since it is the basis for a broad range of miniaturized high-performance applications like Micro-Electro-Mechanical Systems (MEMS) and Nano-Electro-Mechanical Systems (NEMS). Many practical devices like ducts, valves, pumps, turbines, heat sinks, etc. have been shrunk towards the microscale. The characteristic size involved in such applications can vary from 1 mm to less than 1 micron. Microscale devices are finding an important place in our day-to-day lives; however, the fundamental science at the microscale is still not well known. The main problem to expect the flow through microand nano-scale channels can be attributed to the rarefaction effects which take place in the flow when the continuum approach breaks down as the characteristic length of the flow becomes comparable to the mean free path between molecules. The physical effects induced due to rarefaction influence the heat transfer (HT), velocity profile, and pressure drop (Δp) in the channels [1]. The Knudsen number (Kn) is a measure of the degree of rarefaction which is defined as the ratio of the molecular mean free path (λ) to the characteristic length scale of the system. The microscale gas flow regimes can be classified into different categories according to the value of Kn, which can also be expressed in terms of Mach number (Ma) and Reynold number (Re) as [2, 3]: Kn =�𝛾𝛾𝛾𝛾/2 Ma/Re, where 𝛾𝛾 is the ratio of specific heats, Ma is Mach number; Ma = um/c, and Re is Reynolds number; Re = ρm·um·D/μm. The different categories are as follows: (1) Kn < 10−3, continuum flow (2) 10−3 < Kn < 0.1, slip-flow (3) 0.1 < Kn < 10, transition flow (4) Kn > 10, free molecular flow This paper was recommended for publication in revised form by Regional Editor Mohammad Rahimi-Gorji 1 Department of Mechanical Engineering, Dr B R Ambedkar National Institute of Technology Jalandhar, Punjab-144011, India * E-mail address: rajank@nitj.ac.in Orcid id: 0000-0002-9929-5915 Manuscript Received: 22 February 2019, Accepted 14 May 2019

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021

The Kn indicates the significant length scale, which could be set either by a flow feature with near molecular dimensions or the dimension of the device [4]. For most MEMS flow applications working close to atmospheric situations, the Kn values are found in the slip and early transition regimes [5]. In micro-convection, the temperature gradients across and along the flow are very steep, therefore, the gradients of fluid property variations (FPV) are also very steep which extremely affects the micro-convection characteristics [6]. The literature review is divided into two categories; (1) review based on slip-flow (2) review based on variations in fluid properties.

Literature Review On Slip-Flow

Ebert and Sparrow [7] studied the slip-flow in rectangular and annular tubes. It was observed that the compressibility effect augments the Δp largely due to an augment in viscous shear rather than due to an augment in momentum flux. Choi et al. [8] proposed a new simulation method which incorporates the Navier-Stokes (N-S) solution with a new slip model named Langmuir slip condition. Dongari et al. [9] used a 2nd order slip model to solve the N-S equations for gaseous slip-flow through lengthy micro-channels. Yu and Ameel [10] and Ameel et al. [11] analytically studied laminar slip-flow forced convection (FC) in micro-channels for thermally developing flow subjected to constant wall temperature (CWT) and constant wall heat flux (CWHF) boundary conditions (BCs). Sun et al. [12] numerically studied steady-state 2-dimensional convective heat transfer (CHT) in micro-tubes under CWHF, CWT, and linear variation of wall temperature BCs with slip-flow and temperature jump (TJ) conditions. Arkilic et al. [13] used a slip-flow BC to accurately model the mass flow-pressure relationship. It was found that the no-slip solution of the N-S equations fails to effectively model the momentum transfer from the fluid to the wall of the channel. Hadjiconstantinou and Simek [14] investigated the CHT characteristics for gaseous flow through a 2dimensional micro and nano-channels under hydrodynamically and thermally FDF conditions. Both the slip-flow regime and the transition regime were covered in their research. Renksizbulut et al. [15] numerically investigated the rarefied gas flow and HT in the entry region of rectangular micro-channels with velocity slip (VS) and TJ conditions. Hettiarachchi et al. [16] numerically studied the laminar slip-flow and HT in rectangular micro-channels having constant temperature walls for thermally and simultaneously developing flows. A correlation for the fully developed friction factor was offered as a function of Kn and aspect ratio (α). Duan and Muzychka [17] proposed a simple model to calculate the Poiseuille number (Po) for slip-flow in circular and noncircular microchannels. Kavehpour et al. [18] used a 2-dimensional flow and HT model to study gas compressibility and rarefaction in micro-channels assuming a slip-flow regime. It was found that Nu and friction coefficient were substantially reduced for slip-flows compared with the continuum flows. Hooman [19] presented a superposition approach to examine FC in micro-ducts subjected to different BCs in the slip-flow regime. Some more investigations have been carried out by Hooman and his research group on the slip-flow HT in micro-channels [20-26]. The effects of VS, TJ, different thermal BCs, duct geometry, fluid property variation, and viscous dissipation (VD) were studied. Rij et al. [27, 28] numerically investigated the influence of VD and rarefaction on CHT through a rectangular microchannel subjected to CWHF and CWT BCs. It was observed that the VS leads to augment in Nu, however, the TJ leads to lessening Nu. The viscous heating tends to augment in Nu for the fluid being cooled and lessen it for the fluid being heated. Beskok et al. [29] investigated the joint effects of compressibility and rarefaction in gas micro-flows in the slip-flow regime. Bahrami et al. [30] investigated the Δp for fully-developed, incompressible slip-flow through micro-channels. Zade et al. [31] numerically investigated the special effects of VFP on the flow and HT characteristics of simultaneously developing slip-flow in rectangular micro-channels with CWT and CWHF BCs. Kushwaha and Sahu [32] used the 2nd order VS and TJ BCs to solve the momentum and energy equations along with iso-flux thermal BC at the surface of the micro-pipe.

Review Based On Variations In Fluid Properties

The effect of μ(T) variation on FC through a circular duct with a CWT BC was firstly proposed by Sieder and Tate [33]. A comprehensive review of previous works associated with the effects of VFP on HT was presented by Kakac [34]. Herwig [35] and Herwig et al. [36] investigated the effect of VFP on momentum and HT by applying an asymptotic method for small HT rates with the CWHF and CWT BCs. Li et al. [37] performed a numerical simulation of FC HT in silicon-based MCHS. It was reported that the thermophysical properties of the liquid can

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021

significantly influence both the flow and HT in the MCHS. Nonino et al. [38, 39] and Giudice et al. [40] performed a parametric analysis to find the effects of temperature-dependent viscosity (TDV), thermal conductivity (TDTC), and VD on FC in simultaneously developing laminar flow of a liquid in straight ducts. It was confirmed that the effects of TDV and VD cannot be neglected in a wide range of operative conditions of the laminar FC. Mahulikar and Herwig [41, 42] reported the physical effects due to variations in viscosity and thermal conductivity of liquid on laminar micro-convection. It was concluded that the effects of FPV become highly significant from macro-to-micro-scale convection. Herwig and Mahulikar [43] investigated the variable property effects on the flows through micro-sized channels. Gulhane and Mahulikar [44] numerically investigated the effect of property variations of air in laminar forced micro-convection with the entrance effect. Kumar and Mahulikar [45] numerically investigated the effects of TDV on FDF through a micro-channel. The frictional flow characteristics of water flowing through a circular micro-channel with VFP were investigated by Kumar and Mahulikar [46]. Kumar and Mahulikar [47] investigated the physical effects of VFP on flow and thermal development in micro-channel. It was also observed that the effects of VFP on static gauge pressure drop are highly significant for micro-convective flow. Kumar and Mahulikar [48] investigated the physical effects of VFP on HT and frictional flow characteristics of laminar gas microconvective flow. It was concluded that the physical effects need to be well considered in the applications of laminar gas microconvection based on large temperature gradients, for example, the design of MCHS, and the flow cannot be generally considered as a constant property flow, as in conventional channels.

Objective And Scope Of The Investigation

So far the investigators did not explore the effects of ρ(p, T), μ(T), k(T) and Cp(T) variations in gaseous slipflow through a MCHS. This aspect stimulates researchers to pinpoint the ultimate changes in fluid flow and HT through a MCHS due to supplementary physical mechanisms induced due to ρ(p, T), μ(T), k(T) and Cp(T) variations. Therefore, the present work aims to numerically investigate the effects of these mechanisms on laminar FDF through a MCHS in the slip-flow regime. Incorporation of these mechanisms leads to upgrading the knowledge of microconvection physics within the slip-flow regime. The presented results reveal the influence of these mechanisms in micro-convection characteristics. These results are expected to be useful in the analysis and design of the microscale HF devices. Mathematical Formulation Figure 1 illustrates the schematic diagram of the physical model and the BCs used in this study. Radius (R) " of the micro-tube is 25 μm and the length (L) of the micro-tube is 2.5 mm. Aspect ratio = L/D = 50. CWHF BC (𝑞𝑞w " = = 7.5 W/cm2) is imposed on the outer surface of the MCHS. The values of aspect ratio (L/D = 50), heat flux (𝑞𝑞w 2 7.5 W/cm ), inlet fluid temperature at the axis of micro-tube (T0,in = 5°C) and inlet mean axial velocity (um,in = 20 m/s) are chosen on the basis of following reasons: (i) the extreme temperature of air (Tw,ex) in the computational field, that should not go above its dissociation temperature (Tw,ex < 2000 K) (ii) the range of Kn should be in between 0.001 and 1. Fully developed temperature & velocity profile at inlet

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021

Governing Equations The 2-dimensional, steady-state, governing equations in cylindrical coordinates (with axisymmetry) are numerically solved for the above field. These equations incorporating ρ, µ, k and Cp variations for convective-flow through a uniform cross-section, in the dimensional form are as follows: Continuity 𝜕𝜕ρ

ρ·Cp·�𝑣𝑣 · 𝜕𝜕𝜕𝜕 + 𝑢𝑢 · 𝜕𝜕𝜕𝜕 � = � 𝑟𝑟 + 𝜕𝜕𝜕𝜕 �·� 𝜕𝜕𝜕𝜕 �+k·� 𝜕𝜕𝑟𝑟2 �+� 𝜕𝜕𝜕𝜕 �·� 𝜕𝜕𝜕𝜕 �+k·� 𝜕𝜕𝑧𝑧 2 � + µ ∙ ���𝜕𝜕𝜕𝜕 + 𝜕𝜕𝜕𝜕 �� + �3� ·

where ρ is the fluid density, u and v are the axial and radial velocities respectively, z and r are the axial and radial directions respectively, p is the pressure, T is the temperature, µ, Cp and k are the dynamic viscosity, specific heat, and thermal conductivity of fluid respectively. Boundary Conditions At the inlet upstream, z = 0-, u(r) and T(r) profiles are for laminar FDF with constant fluid properties. These " ·R/k).[(r/R)2−((r/R)4/4)]. The profiles are respectively given as [49]; u(r) = 2um·[1− (r/R)2], and T(r) = T0,in+(𝑞𝑞w T0,in is the inlet gas total temperature at the axis of the tube and um is the mean inlet velocity. Inlet BC exposes the role of variation in properties without mixing the entrance effect. From z = 0+ to z = L (inlet-downstream to exit) property variations are modelled as according to the different cases for non-reacting air. The pressure at the exit of the tube (pex = patm = 1.01325 × 105 N/m2) is equal to standard atmospheric pressure. The symmetric BC is imposed at the axis of the micro-tube; hence, (∂u/∂r) = (∂p/∂r) = (∂T/∂r) = (∂ρ/∂r) = 0. The " CWHF BC [k(∂T/∂r)]w = 𝑞𝑞w ] is applied with proper VS and TJ at the wall of the MCHS. According to the slip-flow theory, the VS and TJ at the wall are proportional to normal velocity and temperature gradients, respectively. In the slip flow regime, the N–S and energy equations are solved by including VS and TJ BCs.

Numerical Solution And Validation

Equations (1) – (4) are solved numerically along with the ideal gas equation (p = ρ·Ra·T) by ANSYS FLUENT solver, using the SIMPLE scheme. Second-order upwind advection scheme is used to discretize the convective terms in the momentum and energy equations. Maxwell's models are adopted for VS and TJ phenomena in the FLUENT solver for their simplicity and effectiveness. The low-pressure slip boundary formulation is used for VS and TJ at the wall.

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021

VS boundary condition The 1st-order slip BC is used which was presented by Maxwell [50] as: 2−𝜎𝜎

TJ boundary condition In the same approach, TJ BC is used in the 1st-order form as:

where, uw and Tw are the reference wall velocity and temperature, respectively. The ua and Ta are the air velocity and temperature at the wall, respectively. The λ is the mean free path between molecules and 𝑛𝑛 is the coordinate normal to the wall. Here 𝜎𝜎v and 𝜎𝜎T are the momentum and thermal accommodation coefficients, respectively. The coefficients 𝜎𝜎v and 𝜎𝜎T describe the interaction of the fluid molecules with the wall. Normally, the values of these coefficients depend on the surface finish, temperature, and velocity at the fluid–wall interface. The values of these coefficients are close to unity for most engineering applications [16]. The value of 𝜎𝜎v varies from near zero to unity for specular and diffuse reflections, respectively. In the present investigation, the values of 𝜎𝜎v and 𝜎𝜎T are the same that is equal to 0.9137 [4]. To simulate the problem, a graded mesh with finer grid density in the vicinity of the inlet and the wall, in order to capture abrupt changes in flow and temperature fields, is used for discretization. The graded mesh comprises 10000 cells [= 200 (in axial direction) × 50 (in radial direction)]. This grid system is conservatively selected on the basis of the grid independence test of final results i.e. NuD value. The correctness of the numerical solution is checked by validating NuD results for laminar FDF with constant fluid property for no-slip and no-temperature jump BCs. The results are confirmed with a benchmarked solution (NuCP = 4.363) and show a relative error lower than 0.1%. The solution is deemed converged if the plots of residuals for continuity, z and r momentum, and energy equations are less than 10–15 or independent of a number of iterations. Additional details relating to the convergence of the solution, the correctness of the numerical results, and validation with benchmark cases for constant fluid properties are reported in [42, 44, and 45]. Variable Physical Properties Air is used as a working fluid in the present simulations. Density (ρ) variation is as per ideal gas equation of state: p = ρ·Ra·T. For non-reacting and perfect gas: air, µ(T) = W/(m·K), where, T is in K [51].

The average value of Cp (= 1018.2 J/kg·K) is used for the functioning temperature range of 273-550 K, because the deviation from the average value is less than 3%. For the range of 550-2100 K, Cp(T) variation is achieved by least-square error 4th order polynomial fit within correctness of 0.12% in the following form [52]: Cp(T) = 874.687 + 0.325431 T −2.07132 × 10−5 T2 −6.63386 × 10−8 T3 + 2.66353× 10−11 T4.

Results And Discussion

In this section, the effects of VFP on the slip-flow and HT characteristics are presented. Firstly, the governing equations are solved for the case of ρ(p, T) variation with no-slip and with slip boundary conditions. A meaningful comparison between no-slip BC simulations and slip BC simulations is performed for ρ(p, T) variation. The ρ(p, T) variation helps to pinpoint the effects of density variation on slip-flow and HT characteristics independently. Table 1 shows wall temperature (Tw), bulk mean fluid temperature (Tm) and various flow properties at different locations of geometry and Table 2 shows dimensionless numbers at inlet and outlet of micro-tube for the slip-flow case. The Re is constant along the flow for ρ(p, T) variation since the mass flux (ρm·um) is constant. The

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021 incorporation of µ(T) variation reduces Re along the flow since air viscosity increases with temperature and (ρm·um) is constant. The Re is insignificantly affected by the incorporation of k(T) variation. A slight increment is observed in Re when Cp(T) variation is incorporated. This is because the Cp(T) variation leads to diminishing the rate of augmentation in Tm causes the reduction in the rate of increase in µm and decrease in ρm. It is also noted that the um also reduces due to the incorporation of Cp(T) variation. In the present research, Ma is much less compared to 0.3; hence, compressibility effects can be neglected. The Ma increases along the flow for ρ(p, T) variation and this is due to flow acceleration. The Ma is insignificantly affected by incorporating µ(T) and k(T) variations. However, Ma reduces when Cp(T) variation is incorporated due to the lowering of Tm and um. The density and pressure declines and Kn augments along the air heated flow. The value of Kn is maximum at the exit of the tube where ρ is lowest. The incorporation of µ(T) variation increases Kn, since Re reduces due to an increase in µm. The Kn is insignificantly affected by the incorporation of k(T) variation. The Kn slightly reduces when Cp(T) variation is incorporated due to a small reduction in Ma and a small increment in Re. Figure 2a shows the variation in Nu along the flow for ρ(p, T) variation with no-slip and slip BCs. In the case of slip-flow, the presence of the VS and TJ significantly affects the local Nu number. The VS enhances the advection near the wall which augments HT however the TJ increases the conduction thermal resistance at the wall– fluid interface which degrades HT. Therefore, the collective effect of VS and TJ could augment or degrade the HT depending on their relative magnitude [16]. The effect of VS remains leading throughout the micro-tube resulting in an augment in Nu throughout the micro-tube as shown in Figure 2a. In the vicinity of the inlet, a rapid increment in Nu is observed for slip-flow as illustrated in Figure 2. This is due to the presence of large TJ in the locality of the inlet as shown in Figure 3. Figure 3 shows the difference in wall temperature (Tw) along the flow with no-slip and with slip BC. Table 1. Wall temperature, bulk mean fluid temperature and flow properties at different locations of geometry for slip-flow Combination of properties variation ρ(p, T) ρ(p, T) & µ(T)

Flow properties at various location of geometry Inlet Outlet z/D = 25 Tw (K) Tm (K) ρm (Kg/m3) Tw (K) Tm (K) ρm (Kg/m3) µm (kg/(s·m)) Tw (K) Tm (K) ρm (Kg/m3) µm (kg/(s·m)) km (W/(m. K)) Tw (K) Tm (K) ρm (Kg/m3) µm (kg/(s·m)) km (W/(m·K)) Cpm (J/(kg·K))

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021

Table 2. Dimensionless numbers at inlet and outlet of micro-tube for slip-flow Combination of properties variation Re Ma Kn Nu

ρ(p, T) ρ(p, T) & µ(T) ρ(p, T), µ(Τ) & k(Τ) ρ(p, T), µ(Τ), k(Τ) & Cp(T)

a) b) Figure 2. Variation in Nusselt number along the flow. a) due to ρ(p, T) variation, b) due to combination of variation in ρ(p, T), µ(T), k(T), and Cp(T) for slip-flow case 16 14

z/D Figure 3. Variation in (Tw,No-slip− Tw,Slip) along the flow for ρ(p, T) variation

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021

The variation in Nu along the flow for the case of slip-flow is shown in Figure 2b, for four different cases: (i) ρ(p, T) (ii) ρ(p, T) & µ(T) (iii) ρ(p, T), µ(T) & k(T) (iv) ρ(p, T), µ(T), k(T), & Cp(T). The effect of ρ(p, T) variation is to flatten u(r) profile which promotes faster-moving particles close to the wall which considerably enhances the convection. The ρ(p, T) variation develops radially outward flow which increases thermal resistance in the fluid, thereby degrading the convection [6]. Figure 4a shows the u(r, z) profile for ρ(p, T) variation with no-slip and slip BCs at an axial location z/D = 5. Incorporation of slip-flow with ρ(p, T) variation flattens u(r) profile, which reduces axial velocity at the centerline of the micro-tube. This leads to larger mass flux near to the wall which enhances Nu as shown in Figure 2b. 2.0 1.020

ρ(p, T) ρ(p, T) & µ(T) ρ(p, T), µ(Τ) & k(Τ) ρ(p, T), µ(Τ), k(Τ) & Cp(T)

Figure 4. Radial variation of axial velocity at z/D = 5. a) due to ρ(p, T) variation, b) due to combination of variation in ρ(p, T), µ(T), k(T), and Cp(T) for slip-flow case Incorporating µ(T) variation slightly enhances Nu along the flow as shown in Figure 2b and given in Table 2. The µ(T) variation slightly flattens u(r) profile (see Figure 4b) which promotes faster-moving particles close to the wall which slightly enhances the convection. Figure 5 shows the ρ gradients over the cross-section at z/D = 5. In the case of heated air, ρ(r) profile is an inverted ‘U’ shape and lower ρ closer to the wall is less effective in heat transport which degrades convection. The ρ(r) profile is a converse of T(r) profile as shown in Figure 6 and ‘U’ shape ρ(r) profile augments convection. For slip-flow, the higher ρ closer to the wall is more effective in heat transport which augments Nu. The higher ρ closer to the wall is due to the lower temperature near to the wall as shown in Figure 6a. Incorporation of µ(T) variation slightly increases ρ closer to the wall which slightly augments Nu. This slight increment in ρ near the wall is due to the slight reduction in the temperature of fluid near the wall as shown in Figure 6b.

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021 1.04

ρ(p, T) ρ(p, T) & µ(T) ρ(p, T), µ(Τ) & k(Τ) ρ(p, T), µ(Τ), k(Τ) & Cp(T)

Figure 5. Radial variation of density at z/D = 5. a) due to ρ(p, T) variation, b) due to combination of variation in ρ(p, T), µ(T), k(T), and Cp(T) for slip-flow case Incorporation of k(T) variation highly augments Nu as given in Table 2 and shown in Figure 2b. The k(r) profile is U-shaped due to a higher temperature near to the wall. This leads to higher k-fluid near to the wall which is more effective to transfer more heat compared to higher k-fluid near to the centerline. Therefore, k(r) variation leads to enhance NuD for air heated case. The k(z) variation is considerably greater than k(r) variation. The k(z) variation " = Constant BC, which considerably affects gas micro convection [44]. Heat flow at induces axial conduction for 𝑞𝑞w " " , the augmenting kw along the heated flow declines the cross-section is given by, 𝑞𝑞w = kw·(∂T/∂r)w. For constant 𝑞𝑞w corresponding temperature gradient near to the wall as shown in Figure 6b. This leads to a higher ρ closer to the wall (see Figure 5b) which is more effective in heat transport, thereby promoting convection. Therefore, higher ρ and higher k-fluid near to the wall lead to augment in Nu. Incorporation of Cp(T) variation lessens the Nu as shown in Figure 2b and given in Table 2. Incorporating " as illustrated in Figures Cp(T) variation increases Cp closer to the wall which causes a lessening in Tw for a given 𝑞𝑞w 6b and 7a. Figure 7b shows that the rate of change of Tm is lower for the case of Cp(T) variation only than for other cases of property variation. This is due to the increase in Cp(T) that lowers um (as um ∝ Tm/pm) [6]. Incorporating Cp(T) variation leads to lessening the rate of augmentation in Tm and Tw as shown in Figure 7 and given in Table 1. Therefore, lower-k fluid exists near to the wall as compared to the case of ρ(p, T), µ(T) & k(T) variation, which lowers the convection. The value of (Tw ‒Tm) for ρ(p, T), µ(T), k(T) & Cp(T) variation is more as compared to the case of ρ(p, T), µ(T) & k(T) variation. Therefore, the incorporation of Cp(T) variation diminishes Nu as compared to the case of ρ(p, T), µ(T) & k(T) variation.

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021

ρ(p, T) ρ(p, T) & µ(T) ρ(p, T), µ(Τ) & k(Τ) ρ(p, T), µ(Τ), k(Τ) & Cp(T)

Figure 6. Radial variation of static temperature at z/D = 5. a) due to ρ(p, T) variation, b) due to combination of variation in ρ(p, T), µ(T), k(T), and Cp(T) for slip-flow case

49.4. 49.5 49.6 49.7 49.8 49.9 50.0

500 ρ(p, T) ρ(p, T) & µ(T) ρ(p, T), µ(Τ) & k(Τ) ρ(p, T), µ(Τ), k(Τ) & Cp(T)

ρ(p, T) ρ(p, T) & µ(T) ρ(p, T), µ(Τ) & k(Τ) ρ(p, T), µ(Τ), k(Τ) & Cp(T)

Figure 7. Effect of variation in fluid property on a) Tw, b) Tm, along the flow, for the case of slip-flow Figure 8a shows the gauge static pressure drop (Δpg) along the flow for ρ(p, T) variation with no-slip and slip conditions. The Δpg is calculated as: Δpg (z) = Δpm (z) ‒ pex(L), where pm is the cross-sectional average pressure. It is noted that the Δpg is nonlinear along the flow which is attributed to the role of temperature-sensitivity of gas density SρT (= ∂ρ/∂T), rather than the widely reported role of compressibility associated with pressure-sensitivity of gas density Sρp (= ∂ρ/∂p) [53]. The Δpg due to ρ(p, T) variation is 24967.6 Pa with the no-slip BC, which nearly reduces to 778.247 Pa with slip BC. Figure 8b shows the Δpg along the flow due to a combination of variation in ρ(p, T), µ(T), k(T), and Cp(T) for the slip-flow case. It is observed that the incorporation of µ(T) and k(T) variations insignificantly affects the Δpg. However, the incorporation of Cp(T) variation significantly affects the Δpg. This is because the incorporation of Cp(T) variation lessens μm due to a reduction in Tm.

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021

400 ρ(p, T) ρ(p, T) & µ(T) ρ(p, T), µ(Τ) & k(Τ) ρ(p, T), µ(Τ), k(Τ) & Cp(T)

Figure 8. Variation in gauge static pressure drop along the flow. a) due to ρ(p, T) variation, b) due to combination of variation in ρ(p, T), µ(T), k(T), and Cp(T) for slip-flow case ρ(p, T) ρ(p, T) & µ(T) ρ(p, T), µ(Τ) & k(Τ) ρ(p, T), µ(Τ), k(Τ) & Cp(T)

39.8. 40.0 40.2 40.4 40.6 40.8 41.0 41.2

z/D Figure 9. Variation of slip velocity along the flow due to combination of variation in ρ(p, T), µ(T), k(T), and Cp(T) Figure 9 shows the variation of slip velocity (uslip) along the flow due to a combination of variation in ρ(p, T), µ(T), k(T), and Cp(T). The uslip increases along the flow. It is noted that the uslip is trivially affected by the incorporation of µ(T) and k(T) variation. This is because the incorporation of µ(T) and k(T) variation trivially affect the Tm. However, the uslip is significantly affected by incorporating Cp(T) variation. This is because the incorporation of Cp(T) variation reduces μm due to a reduction in Tm.

Conclusions

Physical effects induced in micro-convective gaseous slip-flow due to variations in gas properties with CWHF BC are studied numerically for hydrodynamically and thermally developed flow. The flow and energy

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021

equations subjected to proper VS and TJ at the wall are solved in a 2-dimensional domain using the finite-volume method. In the case of slip-flow, the presence of the VS and TJ significantly affects the local Nu number. The four different cases of VFP are studied in order to investigate their effects individually. The ρ(p, T) variation flattens the u(r) profile which promotes faster-moving particles close to the wall which significantly enhances Nu. The incorporation of µ(T) variation slightly enhances Nu along the flow. Incorporation of k(T) variation highly augments Nu due to higher ρ and higher k fluid near to the wall and the incorporation of Cp(T) variation drops Nu due to lower k fluid near to the wall. The Δpg significantly deviates from no-slip to slip condition. The incorporation of µ(T) and k(T) variations trivially affects the Δpg and slip velocity. However, the incorporation of Cp(T) variation significantly affects the Δpg and slip velocity.

Acknowledgments

The author would like to thank Prof. Shripad P. Mahulikar, Department of Aerospace Engineering, Indian Institute of Technology Bombay and Dr. R. S. Bharj, Associate Professor, Department of Mechanical Engineering, Dr. B. R. Ambedkar National Institute of Technology Jalandhar, India, for the valuable suggestions and comments.

Nomenclature

Velocity of sound (�𝛾𝛾 · 𝑅𝑅 · 𝑇𝑇m), m/s Temperature dependent specific heat at constant pressure, J/kgK Diameter of micro-tube, m Temperature dependent thermal conductivity, W/mK Length of micro-tube, m Heat flux at wall, W/m2 Radius of micro-tube, m Bulk mean fluid temperature, K Wall temperature, K Slip velocity, m/s Temperature profile in radial direction Axial velocity profile in radial direction

Greek symbols Pressure-sensitivity of gas density (∂ρ/∂p) Sρp Temperature-sensitivity of gas density (∂ρ/∂T) SρT Δp Pressure drop, Pa μ(T) Temperature dependent viscosity, Ns/m2 ρ(p, T) Pressure and temperature dependent density, kg/m3 𝛾𝛾 Specific heat ratio

Non-dimensional numbers Kn Knudsen number (λ/Dh) Ma Mach number (um/c) Nu Nusselt number (h·D/km) Po Poiseuille number (f ·ReD) Re Reynolds number (ρm·um·D/μm)

Subscripts CP Constant properties D Based on diameter ex Value at outlet in Value at inlet m Mean value of properties calculated at bulk mean temperature, Tm VP Variable properties w Condition at wall

Journal of Thermal Engineering, Research Article, Vol. 7, No. 3, pp. 635-649, March, 2021

Abbreviations

BCs Boundary conditions CHT Convective heat transfer CWHF Constant wall heat flux CWT Constant wall temperature FC Forced convection FDF Fully developed flow FPV Fluid property variations HT Heat transfer MCHS Micro-channel heat sink MEMS Micro-electro-mechanical systems NEMS Nano-electro-mechanical systems N-S Navier-Stokes TDTC Temperature-dependent thermal conductivity TDV Temperature-dependent viscosity TJ Temperature jump VD Viscous dissipation VFP Variable fluid properties VS Velocity slip

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Kumar, R. Physical effects of variable fluid properties on gaseous slip-flow through a micro-channel heat sink. Journal of Thermal Engineering 2021, Vol. 7, pp. 635-649. https://doi.org/10.18186/thermal.888496

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Published1 January 2021
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10.18186/thermal.888496
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